PrillTech
Real-time optimization for your Prilling Tower
Unlock hidden capacity, stabilize PSD, and cut dust without overhauling your plant. Talk to an expert and see how it works!
What is PrillTech?
PrillTech is closed-loop setpoint optimization for Prilling Towers. It continuously reads your plant sensors, runs model-backed checks, and recommends or applies optimized setpoints to hold capacity, PSD, and dust within target windows. No major installation or downtime required.
How It Works
1. Sense: IR temperature & wetting, bucket-clog detection, flow, tower conditions (OEM integrations available).
2. Simulate: The Kreber Digital Twin predicts outcomes under current/near-future conditions.
3. Optimize: PrillTech computes best-fit setpoints for capacity, PSD, dust/fouling risk.
4. Act: Recommendations (or supervised automatic adjustments) feed your control room with audit trail and guardrails.
Already using Digital Twin as a Service (DTaas)? PrillTech is the next step. Moving from scenario advice to continuous, real-time optimization.
Operator prompts or supervised auto-tuning
Top constraints, root causes, actions
Modeled impact of OEM add-ons before you buy
Response times and escalation paths that match your site
PrillTech layers on top of your existing DCS/SCADA to sense, simulate, and adjust setpoints in real time. Turning variability into stable, higher-throughput operation. Built on Kreber’s Digital Twin, upgraded for live intervention.
• Since 1960: hundreds of towers designed
• In-house lab & pilot
• OEM sensor integrations (IR cameras, clogging
detection, flow monitoring)
PrillTech Outcomes
Higher capacity from the same tower (often significant headroom)
Tighter PSD; more on-spec prills
Lower dust & fewer cleaning stops
Reduced OPEX via fewer interventions and stable operation
Why PrillTech vs. traditional training?
Operator training helps but skills fade and shifts vary. PrillTech reinforces best practice every minute, with data-driven guidance that doesn’t forget at 3 a.m.
Integration & rollout
• Works with existing DCS/SCADA
• Minimal installation, planned to avoid downtime
• Optional OEM sensors (IR, clogging detection, flow) for richer signals
Start with a Pre-Scan, upgrade to Digital Twin as a Service and go live with PrillTech!
Ready to stabilize and scale your Prilling output?
Start with a Pre-Scan
Contact us today to start your journey
