MicroPrilling
Advanced Particle Technology for Modern Manufacturing
What is MicroPrilling?
MicroPrilling, also known as Spray Congealing, is a highly efficient process for producing solid powders from melts. It transforms liquid feed into uniform, spherical solid particles using a combination of precision atomization and rapid cooling.
How It Works
Atomization: The melt is heated to a specific tempe- rature and then atomized using a high-pressure nozzle system. This creates fine, consistently sized droplets.
Rapid Cooling & Solidification: These droplets are introduced into a temperature-controlled chamber, where they encounter a cold gas stream or cooling medium. The sudden temperature drop causes the droplets to rapidly solidify into uniform particles.
Spray congealing enables the production of spherical particles with precise and uniform sizes. This uniformity enhances product quality and performance, making spray congealing ideal for applications where consistency is critical.
Our equipment is easy to operate, due to our well defined process operating parameters. Furthermore, the low amount of rotating and intricate parts result in a reliable process, giving the client an overall low operational and maintenance cost.
The spray congealing process produces highly uniform, spherical particles. This geometry enhances flowability, dosing precision, and packing density. Key advantages in applications where consistency and handling efficiency are critical.
MicroPrilling operates without the use of solvents. This eliminates the risk of residual solvents in the final product and removes the need for additional drying or purification steps, resulting in a cleaner, safer, and more sustainable process.
Thanks to a constant stream of technical innovations, such as state-of-the-art air inlet filtration and closed loop operation, emissions can be cut to virtually non existing.
Industries We Serve
MicroPrilling is used in:
Watch MicroPrilling in Action
Watch our animation to
understand how MicroPrilling
works step-by-step
Unique oppurtunity: Pilot-Scale Test
Try It With Your Own Product
Wondering if MicroPrilling is suitable for your material? Our specialized R&D team and laboratory offers you the unique opportunity to make a test batch MicroPrills of your product, tailored to your application.
Lab-Scale Feasibility Tests:
Your substance is tested on prillability
Pilot-Scale Production:
If feasible, we produce a batch to simulate industrial performance..
Discover. Create. Exceed.
Whether you’re developing a new process or improving an existing plant, MicroPrilling is the finishing solution trusted worldwide. Let us help you discover what’s possible.
We go from discover to create to exceed.
Discover the different stages here.
